Cleanroom Manufacturing
Delivering precisely engineered rubber products for essential applications with ISO certified cleanroom manufacturing processes.
Our Capabilities
Controlled Environments for Critical Manufacturing
Class 8 and Class 9 facilities producing high quality products by preventing contamination through advanced air filtration system and strict personnel protocols. Controlled environmental conditions, temperature, and humidity improving reliability by creating an optimal environment for sensitive manufacturing processes and product testing.
±1°F
Temperature control
±2%
Humidity control
< 0.1μm
Particle control
99.99%
Quality precision
Products
Expertly Crafted Products from Our Cleanroom Facility
Applications
Essential Applications in Diverse Industries
Our cleanroom manufactured elastomeric solutions serve precision applications where reliability is paramount.
Catheter tips, seals, housings and grommets for fluid control and diagnostic device
Implantable components with biocompatibility
Overmoulded elastomer switch button for wearable monitoring devices
Case Study
Demonstrated Excellence in High Stakes Utilisations
Developing a Silicone Wound Care Patch
Silcotech engineered a reusable silicone patch designed to support skin recovery and reduce the appearance of hypertrophic and keloid scars. The patch is made with medical grade silicone to ensure comfort, durability, and safe for long durations. It is also registered with Malaysia Medical Devices (MDA # : GA7620221-71414)
Manufacturing Process
- Silicone Casting: High-grade medical silicone rubber is cast to achieve uniform softness, flexibility, and skin compatibility.
- Breathable Layer Integration: A precision lamination process bonds a breathable protective film, allowing moisture release while maintaining strong adhesion.
- Form and Adhesion Control: The gel layer is optimised to retain shape, remain stable, and provide consistent contact with the skin through repeated applications.
How the Patch Works
When applied to healed skin, the patch delivers continuous hydration and gentle pressure to help flatten raised scars. It is washable, reusable, and clinically aligned with medical device standards, demonstrating Silcotech’s capability in advanced silicone processing and wound care solutions.
Developing a Catheter-Deployable Cardiac Occluder
Silcotech collaborated on the development of a cardiac occluder designed for minimally invasive procedures to close defects in the heart. The device integrates a nitinol wire mesh with an ultra-thin silicone film, ensuring both structural stability and long-term biocompatibility.
Manufacturing Process
- Nitinol Wire Shaping: The nitinol wire is cut, laser-welded, and precision-formed into a double-disc structure for secure closure.
- Silicone Overmoulding: A 0.08 mm ±10% silicone film is overmoulded onto the wire mesh, reinforced with polyester fabric, to provide strength, elasticity, and biocompatibility.
- Delivery System: The device is engineered for catheter-based deployment, with a delivery mechanism that enables accurate placement and controlled release.
How the Occluder Works
The occluder is guided through a blood vessel—commonly from the groin—to the heart. Once in position, it expands to cover and seal the defect. Over time, tissue naturally grows around the device, creating a permanent closure without the need for open-heart surgery.
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Our team is ready to help you find the perfect elastomeric solution for your application.